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WireRope: Mid-sized manufacturing firm cuts health benefit costs 35% in year one, defying industry trends

35%

Savings in the first year


$2.2 million

Saved in year one (from a $6.6M renewal down to $4.2M spend)

$39.2 million

10-year savings

Reinvested savings into operations

Funding the plant’s first major equipment investment since WWII

Employee contributions remained flat

With lower out-of-pocket expense for employees, including waiving all 
but co-pays for certain preferred providers

A mid-sized manufacturer faced a steep renewal increase that outpaced annual profit. By switching to a Homestead RBP plan, the company reduced projected spend and sustained lower costs over time, while keeping employee contributions flat.

The Challenge

At renewal, the company faced a 27% increase in health benefits. Their $5.2M health care expense was projected to rise to $6.6M, an increase larger than the prior year’s profit.

The Homestead Approach

By switching to a Homestead RBP plan, the organization moved off a traditional PPO renewal trajectory and into a pricing approach designed to reduce spend while maintaining a stable employee experience.

Results and long-term impact

  • Reduced renewal projection from $6.6M to $4.2M, saving $2.2M in the first year
  • Sustained cost advantage over time: 9 years later, actual RBP costs were still lower than the initial PPO renewal
  • Protected employee affordability: employee contributions remained flat and out-of-pocket costs decreased
  • Created flexibility to reinvest: supported significant business investment using savings from the RBP switch
Annual Costs and Savings

Over 10 years, the manufacturer achieved $39,212,576 in savings compared to a traditional PPO approach.

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